Mechanical Layout

The electronic motor controller consists of the following modules:

  1. MOSFET Module
  2. Diode Module
  3. Controller Electronics
  4. Temperature Sensor
  5. Current Sensor
  6. Capacitor Banks
  7. Cooling Fans

The Physical Construction is illustrated with the aid of a number of pictures:

 

MOSFET Module:

transistormodule1

 

transistormodule2

 

transistormodule3

 

transistormodule4

transistormodule5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

transistormodule6

 

 

 

 

 

 

 

 

 

 

 

 

transistormodule7

 

 

 

 

 

 

 

 

 

 

 

 

 

transistormodule8

 

Diode Module:

diodemodule1

diodemodule2-jpg

diodemodule3-jpg-jpg

diodemodule4-jpg-jpg

diodemodule5-jpg-jpg

diodemodule6-jpg-jpg

diodemodule7-jpg-jpg

diodemodule8-jpg-jpg

 

Put MOSFET and Diode Modules Together:

assemble1

 

assemble2-jpg

assemble3-jpg

assemble4-jpg assemble5-jpg

assemble6-jpg

assemble7-jpg

 

Fit Side Panels:

assemble8-jpg

assemble9-jpg

 

Install Capacitor Banks:

assemble10-jpg

assemble11-jpg

assemble12-jpg

assemble13-jpg

The Temperature Sensor is visible in the centre of the following picture. It is mounted on the side of the MOSFET heatsink.

assemble14-jpg

 

Electronics, Fans and Current Sensor are added:

assemble15-jpg

fans

 

Base Plate Fitted:

assemble16-jpg

 

Installed Unit:

installed-controller2